Particle Image Analysis Method: Shadowgraph System

Particle Image Analysis Method: Shadowgraph System

シャドウグラフ(画像粒子計測法)

Background illumination of the object to be measured, that is, illumination from the background direction, makes the particle image emerge like a shadow play, and captures the particle image with a camera. Particle image analysis is performed with dedicated software based on the image of the particle that has become a shadowgraph.
A method that separates grain boundaries and analyzes the number, average diameter, and shape of particles in an image based on a threshold value. , the perimeter, etc. are calculated. In addition, the flow velocity and velocity distribution of particles in the atomized state can be obtained by PIV analysis using dedicated software.

We will select the most suitable laser/LED light source and high-speed/high-resolution camera according to the application.

(1) Time-series measurement type shadow graph system (high-brightness LED light source + high-speed camera)

Time-series measurement shadowgraph system

A combination of a high-sensitivity high-speed camera and high-brightness LEDs is used to measure phenomena in chronological order. It is possible to analyze the particle size and velocity of several m/second phenomena. *3

(2) Shadowgraph system for high-speed phenomena (double-pulse LED + high-resolution camera)

Shadowgraph system for high-speed phenomena

By emitting double pulses at short time intervals and synchronously shooting with a high-resolution camera, it is possible to analyze the grain size and velocity of high-speed phenomena of several tens of meters per second. *3
*3.The maximum speed shown is a reference value. It actually depends on the angle of view.

(3) Fluorescence micro shadowgraph system (micro-area, high-speed phenomenon)


By using laser-induced fluorescence, speckle noise is suppressed, and it was developed for the purpose of visualizing, photographing, and acquiring measurement data, especially for small areas and high-speed phenomena. It is possible to measure faster phenomena with higher accuracy than ordinary shadowgraph systems.

Fluorescence micro shadowgraph system

Key Point

  • micro area
  • high speed projectile
  • high resolution
  • High precision

Advantages of fluorescence micro-type shadowgraph: Clear images without speckle noise can be captured

example

Shadowgraph shooting of air bubbles generated inside the oil
In addition to particle size and shape analysis, flow velocity and velocity distribution can be measured by PIV analysis. Acquisition of time series data is also supported.

オイル内に発生した気泡流動の可視化

Freeze photography of fine areas and high-speed phenomena: A wide working distance can be obtained because a microscope lens is not used
Materials provided by Yamagata University Inkjet Research Center

インクジェットから吐出されるインク

A function that divides an image into "Voronoi regions", which are commonly used to evaluate the degree of dispersion of particles in an image, and performs area measurement.

二流体ノズル

(about 30 ns after breakdown)
Shock wave velocity in water: about 2,000m/sec

レーザーブレークダウンにより発生させた水中のマイクロバブルとその周辺に伝播する衝撃波

Recommended Applications for Fluorescence Micro Shadowgraph

 
  • inkjet
  • engine injector
  • spray
  • Thermal spraying, welding, etc.
  • Micro area and high speed phenomenon

Configuration example of fluorescence micro-type shadowgraph system equipment

蛍光マイクロ型シャドウグラフシステム機材構成例

Image analysis using original software

Dia.Image

Particle image analysis and measurement software "Dia.Image"

  • Particle measurement and statistical data calculation
  • particle analysis data analysis
  • high resolution
  • Automatic processing macro tool
KoncertoⅡ

PIV analysis software "KoncertoⅡ"

  • Collective control of hardware
  • Vector map calculation

Usage


  • Contaminant inspection of fine particle products
  • Continuous analysis of microbubble diameter
  • Structural analysis of wafer array
  • Inspection of foods (flavor ingredients, flour, solid powder, etc.)
  • Inspection of paints (pigments, sprays)
  • Flow of air bubbles inside oil, continuous analysis of flow velocity distribution (option, PIV analysis)
  • Fluid inspection of cavitation in piping
  • Inspection of metal powder, carbon particles, activated carbon, photocatalyst (titanium oxide), ceramics
  • Electrode material inspection

Related product

Some links lead to Japanese pages.